29 May 2025
Smart Geotechnical Solution Secures Rail Operations in New Zealand
A collaboration between KiwiRail and Maccaferri delivers robust protection for a critical stretch of New Zealand’s rail network.
Auckland, NIMT, New Zealand
The Challenge
The North Island Main Trunk (NIMT) is a vital rail link in New Zealand, connecting Wellington and Auckland across 682 kilometers (424 miles). At kilometer 453.63—likely between Taumarunui and Te Kuiti—rugged terrain includes a natural drainage path that channels heavy debris flows during monsoon seasons. These flows frequently disrupt rail operations, necessitating an urgent and effective mitigation solution.
The Solution
KiwiRail implemented a channelised debris flow fence system using Maccaferri’s high-performance Debris Flow Barriers. These barriers are engineered to contain soil and water flows, shallow landslides, and debris movement on slopes and channels.
Upon impact, the barrier progressively deforms while compression brakes and energy-absorbing systems dissipate force. Hydrostatic pressure within the debris is quickly neutralized, safely containing the material within the barrier.
Maccaferri’s system was tailored to the site’s needs, designed to withstand debris velocities up to 4.5 m/s and dynamic pressures of 34 kPa. The solution offers strong performance with minimal visual intrusion, ensuring both safety and environmental harmony.
This project highlights the effective use of advanced geotechnical engineering to strengthen critical infrastructure. KiwiRail and Maccaferri’s collaboration enhances the NIMT’s resilience, ensuring safer, more reliable rail operations in challenging terrain.

