Gabions
Our Legacy in every twist
Born at the inception of our company, the Maccaferri Gabion is more than a product—it's a cornerstone of innovation. These Double-Twisted "DT" wire mesh containers transform into flexible, permeable structures like gravity walls, retaining walls and revetments, pivotal for modern geotechnical and erosion control projects.
PoliMac Coating: Engineering Resilience
Infused with our groundbreaking PoliMac® coating, our gabions defy the harshest elements. This coating enhances their durability against abrasion, chemicals, cold, and UV rays, ensuring they withstand time and nature alike. Also available is Bio PoliMac®, made from bio-naphtha derived from sustainable raw materials and originated from biobased feedstock , further emphasizing our commitment to environmental sustainability.
Optimizing with Maccaferri GAWAC 3.0
The future of structural integrity is here with our GAWAC 3.0 software. It uses the GSC concept to predict a century-spanning lifespan, marrying cost-effectiveness with robust environmental stewardship.
Sustainable Engineering
By integrating PoliMac with the GSC concept, we’re setting new standards in sustainability—reducing material use, slashing CO2 emissions by 40%, and fostering an environment where nature thrives alongside human ingenuity. Visit maccaferri.com/EPD to see how we're pioneering products that respect both the planet and our future. Embrace a design philosophy that's as economically savvy as it is environmentally sound.
Reduced Total Cost of Ownership
The strategic use of gabions results in a lower total cost of ownership by:
Reducing the amount of stone required, thus saving costs
Offering outstanding performance with PoliMac® coating, which minimizes maintenance needs
Facilitating faster and easier installation due to material reduction, thereby increasing production rates
Prioritizing the environment by cutting down on quarry stone extraction
Seamless Integration with BIM
Efficiency meets accuracy with our BIM-ready products, ensuring seamless integration into any project, enhancing collaboration, and cutting both costs and time significantly.
A Wide Portfolio of Solutions
Maccaferri offers an extensive range of tailored solutions to meet every specific need. From CubiMac for pre-filled and liftable gabions to Gabion Strong Face units optimized for cost and mechanical efficiency, to our new enhanced wires designed for varied demands, we provide the best solution for every situation.
EXPLORE OUR GABIONS' HISTORY
Success Stories
Built, not just drawn
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A630 Rotherham Gateway Widening Gabion Retaining Wall Solution for Sustainable Highway Infrastructure
United Kingdom
The A630 Rotherham Gateway, also known as Sheffield Parkway, is a critical transport corridor in South Yorkshire, connecting the M1 Junction 33 with key urban and industrial areas. Increasing traffic volumes had led to significant congestion, resulting in longer journey times, higher vehicle emissions, and reduced accessibility to a nearby innovation and advanced manufacturing zone. To address these challenges, a major highway widening scheme was proposed to expand the road to three running lanes in each direction. This infrastructure upgrade required the construction of durable retaining walls along the southern side of the carriageway to support the widened highway. Given the scale and strategic importance of the project, Balfour Beatty and design consultants WSP engaged Maccaferri to provide specialist expertise in retaining wall design and engineered solutions. The challenge was to deliver a cost-effective, long-lasting, and environmentally responsible retaining structure suitable for a demanding roadside environment.
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Blackburn Housing Development Retaining Wall
United Kingdom
A residential development on Queen Victoria Street in Blackburn, led by Countryside Properties, presented significant ground engineering challenges due to the site’s sloping terrain. In order to create level platforms for housing and maximise the available development area, a retaining wall was required along a key boundary. The original design specified a pre-cast concrete retaining wall. However, this solution raised concerns in terms of cost, constructability, and overall value. Countryside Properties therefore engaged Maccaferri to provide a value-engineered retaining wall solution that could meet structural requirements while improving efficiency and reducing project costs.
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Coastal Erosion Protection at Downderry Using Gabion Retaining Walls
United Kingdom
Near the coastal village of Downderry, severe beach erosion posed a growing threat to the stability of the surrounding cliffs. Continuous tidal action gradually undermined the toe of the cliff, weakening its foundation and increasing the risk of a significant landslip. As erosion progressed, the structural integrity of the cliff became increasingly compromised. This situation placed several cliff-top properties at risk, including a hotel and nearby residential buildings. The potential for ground movement and subsidence raised serious concerns for property damage, public safety, and long-term land stability. Without effective coastal erosion protection, the area faced the likelihood of costly structural failures and environmental degradation.
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